Classification and Assessment of Propeller Faults in Electric Unmanned Aerial Vehicle Drive Trains

##plugins.themes.bootstrap3.article.main##

##plugins.themes.bootstrap3.article.sidebar##

Published Jul 3, 2026
Immo Schmidt

Abstract

Propellers are critical to the safe operation of multicopter unmanned aerial vehicles (UAVs), as faults can decrease the efficiency of the propulsion system and affect flight performance. Depending on the type and extent of the fault, the effects can range from a slight reduction in performance to a significant loss of thrust that could compromise safety.  Because of the limited amount of sensor data available on board a UAV, propeller damage cannot be measured directly. Therefore, a data-based prediction using available sensors is required. This paper focuses on establishing and predicting a health index for damaged propellers.
A test bench is used to investigate the effects of two different types of damage: broken propeller tips and notches at the leading edge. Each type of damage is examined at three levels of severity.  Based on sensor data collected from the test bench, a health index is defined to characterize the remaining performance of the damaged propellers. A two-stage approach for the data-based health prediction is implemented by first classifying the type of the propeller faults, and then employing a random forest regressor to estimate the remaining health.

How to Cite

Schmidt, I. (2026). Classification and Assessment of Propeller Faults in Electric Unmanned Aerial Vehicle Drive Trains. PHM Society European Conference, 9(1), 1–7. https://doi.org/10.36001/phme.2026.v9i1.4941
Abstract 0 | PDF Downloads 0

##plugins.themes.bootstrap3.article.details##

Keywords

fault detection, diagnosis, health assessment, unmanned aerial vehicles

References
Baldini, A., Felicetti, R., Ferracuti, F., Freddi, A., Monteriu, A., Scalella, S., & Zhang, Y. (2024). Multirotor lift estimation under battery discharge and blade faults. In 2024 International Conference on Unmanned Aircraft Systems (ICUAS) (pp. 8–14). IEEE. doi: 10.1109/ICUAS60882.2024.10556984

Benini, A., Ferracuti, F., Monteriu, A., & Radensleben, S. (2019). Fault detection of a VTOL UAV using acceleration measurements. In 2019 18th European Control Conference (ECC) (pp. 3990–3995). IEEE. doi: 10.23919/ECC.2019.8796198

Bondyra, A., Gasior, P., Gardecki, S., & Kasinski, A. (2017). Fault diagnosis and condition monitoring of UAV rotor using signal processing. In 2017 Signal Processing: Algorithms, Architectures, Arrangements, and Applications (SPA) (pp. 233–238). IEEE. doi: 10.23919/SPA.2017.8166870

Brulin, P.-Y., Khenfri, F., & Rizoug, N. (2024). Generating fault databases through simulated and experimental multi-rotor UAV propulsion systems. IEEE Transactions on Vehicular Technology, 73(4), 4671–4682. doi: 10.1109/TVT.2024.3352172

Osborne, M., Lantair, J., Shafiq, Z., Zhao, X., Robu, V., Flynn, D., & Perry, J. (2019). UAS operators safety and reliability survey: Emerging technologies towards the certification of autonomous UAS. In 2019 4th International Conference on System Reliability and Safety (ICSRS) (pp. 203–212). IEEE. doi: 10.1109/ICSRS48664.2019.8987692

Pedregosa, F., Varoquaux, G., Gramfort, A., Michel, V., Thirion, B., Grisel, O., ... Duchesnay, É. (2011). Scikit-learn: Machine learning in Python. Journal of Machine Learning Research, 12(85), 2825–2830. Retrieved from http://jmlr.org/papers/v12/pedregosa11a.html

Pose, C., Giribet, J., Torre, G., & Marzik, G. (2023). Neural network-based propeller damage detection for multirotors. In 2023 International Conference on Unmanned Aircraft Systems (ICUAS) (pp. 17–23). IEEE. doi: 10.1109/ICUAS57906.2023.10156355

Pourpanah, F., Zhang, B., Ma, R., & Hao, Q. (2018). Anomaly detection and condition monitoring of UAV motors and propellers. In 2018 IEEE Sensors (pp. 1–4). IEEE. doi: 10.1109/ICSENS.2018.8589572

Puchalski, R., & Giernacki, W. (2022). UAV fault detection methods: State of the art. Drones, 6(11), 330. doi: 10.3390/drones6110330

Wolfram, D., & Vogel, F. (2017). Zustandsüberwachung des Antriebsstrangs kleiner Multikopter zur missionsabhängigen Verfügbarkeitsbestimmung (No. 450077). Retrieved from https://www.dglr.de/publikationen/2017/450077.pdf

Wolfram, D., Vogel, F., & Stauder, D. (2018). Condition monitoring for flight performance estimation of small multirotor unmanned aerial vehicles. In 2018 IEEE Aerospace Conference (pp. 1–17). IEEE. doi: 10.1109/AERO.2018.8396471
Section
Technical Papers